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When the Brabazon Committee's intercontinental airliner was proposed, however, the work already done by Bristol late in WW2 on their heavy bomber design led to them being given an order for two prototypes, to be followed by a possible ten production aircraft.
After considering a variety of capacity and design criteria, in November 1944 the concept solidified around a 177 ft. fuselage with 230 ft wingspan (35 ft. more than a Boeing 747), powered by eight Bristol Centaurus 18-cylinder radial engines nested in pairs in the wing. These drove eight paired counter-rotating propellors on four forward-facing nacelles.
The Brabazon project team were among the best and brightest of their time, and they developed what was probably the first instance of an aircraft designed with an optimal structure. Structural components, including the skin, were designed to meet load requirements whilst having only minimal weight. Skin panels were machined to closer tolerances than ever, and to non-standard gauges. Weight savings through innovation and sophistication could be measured in tons.
The large span and mounting of the engines close inboard, together with structural weight economies, demanded some new measure to prevent bending of wing surfaces in turbulence. A system of gust alleviation was developed for the Brabazon, using servos triggered from a probe in the aircraft's nose. Hydraulic power units were also designed to operate the giant control surfaces.
The Brabazon was the first aircraft with 100% powered flying controls, the first with electric engine controls, the first with high-pressure hydraulics, and the first with AC electrics.
Construction commenced on the Brabazon in October 1945, in a specially-built 8-acre assembly building adjoining a new, strengthened 8,000 ft. runway. This last structure was built in the face of an out-of-date Civil Airworthiness Requirement, which insisted upon the use of runways no longer than 2,000 feet, forcing a landing speed of around 60 mph. This in turn demanded a low wing loading, and thus an increased wing area. Long, narrow wings are more efficient, having lower drag, but long, strong wings were demanding on the techniques of the time, and tended to be heavy.
The solution for Brabazon was to bury the engines in the wings, near the props. This in itself reduced drag on the engines. It made the wings substantially thicker, but it also enabled the wings to be made lighter and stronger.
The aircraft rolled out for engine runs in December 1948. On 4th September, 1949, chief test pilot "Bill" Pegg took the Brabazon up for her first flight. Most of the work force and thousands of other spectators cheered as the aircraft climbed majestically, flew around, and landed.
The aircraft was free of any major problems, especially considering the many groundbreaking technological applications in the design. Everyone who flew in it was impressed by its quietness and smoothness and its spacious interior.
Back in 1946, it had already been decided that a Brabazon Mk.II would be built with four Bristol Coupled Proteus turboprops, driving an eight-bladed contra-prop. These would save an estimated five tons in weight and boost the top speed to 330 mph at 35,000 ft. It would also impose greater airframe stresses which would have to be addressed.Four days after her first flight, the Brabazon prototype, G-APGW, appeared at the Farnborough Air Show. During June 1950 she visited London's Heathrow Airport, making a number of successful takeoffs and landings, and was demonstrated at the 1951 Paris Air Show. By now about £3.4m had been spent on development. However, half of that went into infrastructures, including massive hangars and the long runway, both of which remained in use for decades.
The Brabazon was to fail for reasons of economics. She was conceived following an era when passenger flying in England and Europe was the domain of civil servants in transit, business executives and the well-off. The airliner was viewed in the same light as the ocean liner. BOAC considered passengers would find a long non-stop flight almost intolerable and should therefore be provided with 200 cu. feet for comfort, and 270 cu. ft. for luxury. This equates with about three times the interior size of a modern family car, per airline passenger.
The 1944 version of the proposed airliner gave it a 25 ft. diameter fuselage (about 5 ft. greater than a Boeing 747) with upper and lower decks. This enclosed sleeping berths for 80 passengers, a dining room, promenade and bar; or day seats for 150 people. The Committee recommended a narrower fuselage designed for 50 passengers. BOAC agreed, but preferred a design for only 25 passengers.
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